Technician wearing PPE cutting a grey GRP profile with guarded equipment and local dust extraction

Panel planning · material control

GRP Panel & Cut-List Optimiser

Plan finished pieces across stocked GRP grating panels, reduce cutting waste and turn the result into a visual, quote-ready schedule.

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START WITH WHAT YOU HAVE

What are you starting with?

A list of individual pieces

Enter each finished size and arrange them across stock panels.

Build a Cut List →
Drawings or complex shapes

Send openings, notches, curves or project drawings for review.

Send Drawings →

LIVE WORKSPACE

Build the cutting plan

Public optimiser · 8 schedule rows

Kerf and trim are planning allowances. Final values are confirmed with the cutting quotation.

Finished-piece schedule

Dimensions are finished sizes. Kerf is added by the engine.

RefLength mmWidth mmQtyRotationBearing/load directionEdgeOpeningsNotesRemove

4 of 8 public rows used

FROM RESULT TO ORDER

Continue without rebuilding the schedule

The selected variation, stock-panel quantity, cut list, offcut preference and technical advice stay with the project.

Request Cut-to-Size QuoteSend for Technical Review

Add the calculated full stock panels to your basket, or save the complete schedule in the secure Trade Pro Project Workspace.

CHECKED FABRICATION ROUTE

From cutting schedule to prepared GRP panels

The digital layout becomes a checked quotation and workshop schedule after product, dimensions, bearing direction, loading and drawings are confirmed.

GRP grating being measured to verify dimensions and mesh geometry
Measure and verifyConfirm panel size, mesh and bearing direction.
A1A2B1OFFCUT
Optimise and markTranslate the schedule into labelled panel layouts.
GRP grating prepared for accurate controlled cutting
Cut and finishCut with the confirmed kerf and finish exposed edges.
GRP grating panels stacked and prepared for project despatch
Label and prepareKeep references and reusable offcuts with the order.

TRADE PRO

Turn a calculation into a reusable project

Import longer schedules, compare panel strategies, store versions and move verified quantities into account pricing and repeat ordering.

PROJECTNorth Plant Access — P-041
VERSIONCut list v3
LAYOUTS4 panels · 86% use
TOOLSDuplicate · Export · Repeat
Finished cut edge of a gritted GRP grating panel

WHY GEOMETRY MATTERS

Area alone cannot prove the pieces fit

  • Kerf, trim and finished geometry change yield.
  • Bearing direction can prevent a piece being rotated.
  • A useful offcut may be worth more than a marginal waste reduction.
  • A labelled plan improves quotation and workshop accuracy.
  • Early optimisation can reduce unnecessary material and site cutting.

TECHNICAL CHECKPOINTS

Material use is not structural approval

Panel optimisation calculates material usage. It does not approve the structural performance of the installed floor.

Unsupported spanApplied loadingSupport centresBearing directionCut-outsEdge supportFixingsResin & fireEnvironmentOffcut reuse

QUESTIONS BEFORE CUTTING

Panel optimiser FAQs

What is the difference between the quick estimator and panel optimiser?

The quick route estimates panels for one rectangular area. The individual optimiser arranges referenced finished pieces and produces panel-by-panel layouts.

Can I enter several different cut sizes?

Yes. Public users can enter up to eight schedule rows with quantities. Trade Pro adds unlimited schedules and spreadsheet import.

Does the optimiser account for cutting-blade kerf?

Yes. The displayed planning kerf is added between placed pieces. The final workshop allowance is confirmed during quotation.

Can pieces be rotated to reduce waste?

Only where rotation is permitted and does not conflict with the declared bearing or load direction.

How does bearing direction affect the layout?

Directional pieces are aligned with the stock panel’s bearing direction. A conflicting or missing direction creates a technical warning.

Can I upload an Excel cutting list?

CSV/XLSX import is a Trade Pro feature. The public schedule remains fully usable for smaller projects.

Does the result include cutting charges?

No. Material pricing is shown only where the exact live product variation is verified. Cutting and finishing are confirmed in the quotation.

Can I keep the offcuts?

Record the preference with the quote. Reusable offcuts are identified geometrically, subject to handling and project confirmation.

Can I add the calculated panels directly to my basket?

Yes after the selected live variation and quantity have passed the basket connection check. Cut services still require quotation.

Is the cutting plan a structural calculation?

No. It is a material plan. Span, loading, supports, fixings and the installed arrangement require separate checks.

What happens if my pieces include notches or openings?

Mark the row for manual review and upload a drawing. The optimiser will not pretend an unmodelled complex shape is a rectangle.

What additional tools are available with a trade account?

Imports, unlimited rows, saved versions, strategy comparisons, detailed exports, account pricing, team sharing and repeat ordering.

START WITH THE DIMENSIONS

Ready to plan your panels?